CHARACTERISTICS
Characteristics of XLPE Insulated Steel Tape Armored Control Cables
1. Basic Structure & Standard Model
Main model: KYJV22
Layer structure from inside out: Copper conductor → XLPE cross-linked polyethylene insulation → PVC inner bedding → Double steel tape armor → PVC outer sheath
Shielded derivative models: KYJVP22 (copper braided shield), KYJVP2-22 (copper tape shield)
It combines XLPE’s excellent electrical & thermal performance with steel tape armor’s outstanding horizontal compression and anti-rodent capacity, designed mainly for horizontal direct burial, underground cable trenches and pipe galleries.
2. Core Advantages
(1) Superior thermal & electrical performance of XLPE insulation
- Long-term allowable operating temperature reaches 90°C, short-circuit withstand temperature up to 250°C. It has higher ampacity than PVC insulated cables with identical cross-section, suitable for densely arranged high-temperature cable trenches and power distribution rooms.
- Ultra-low dielectric loss and stable insulation resistance. Electrical performance barely deteriorates with temperature rise, ensuring reliable signal transmission for PLC, DCS, sensors and frequency conversion control loops.
- Inherent halogen-free property; WDZ-KYJV22 low-smoke zero-halogen version emits non-toxic, non-corrosive thin smoke during combustion, meeting strict fire protection standards for subways, hospitals and data centers. ZR-KYJV22 flame-retardant grade is available for general fire-demand projects.
(2) Outstanding horizontal mechanical protection from double steel tape armor
This is the core advantage distinguishing it from steel wire armored KYJV32:
- Two overlapping galvanized steel tapes form a full surrounding protective layer, delivering powerful resistance against horizontal extrusion, heavy rolling, rock squeezing and external impact. Ideal for direct burial under roads, factory yards and underground pipe galleries.
- Excellent anti-rodent and anti-termite performance; steel tape can prevent rodents from biting through the cable insulation.
- Good anti-corrosion: Galvanized steel tape resists mild soil corrosion, and the outer PVC sheath provides secondary isolation from damp, slightly acidic/alkaline soil.
(3) Wide environmental adaptability
- Strong UV and weather resistance: XLPE insulation avoids rapid aging, pulverization and cracking under long-term sunlight exposure, supporting outdoor open cable tray laying.
- Great low-temperature toughness: Remains flexible at -40°C without embrittlement, applicable to cold northern outdoor and underground projects without extra anti-freezing conduits.
- Good moisture and mild chemical resistance: Stable operation in damp tunnels, water treatment plants and light-pollution chemical workshops.
(4) Balanced construction performance
- Smaller outer diameter and lighter unit weight than steel wire armored KYJV32, lowering load requirements for cable brackets and pipe galleries.
- Smaller minimum bending radius than steel wire armored cables, more convenient for turning laying in trenches.
- Lower production cost than KYJV32, cost-effective for mass underground horizontal laying projects.
(5) Expandable anti-interference function
Equipped with copper braided shield (KYJVP22) or copper tape shield (KYJVP2-22) to suppress low-frequency magnetic interference and high-frequency radio interference respectively, solving signal distortion caused by inverters, high-power motors and transformers.
3. Disadvantages
(1) Poor vertical tensile capacity
Flat steel tape layers cannot bear large vertical pulling force. It is forbidden for long-distance vertical shaft or suspended overhead laying; KYJV32 steel wire armored cable must be selected for vertical tension scenarios.
(2) Weak anti-twist performance
Steel tape armor is prone to separation and deformation under long-term torsion, not suitable for inclined mine shaft winding laying.
(3) Rigid armor limits ultra-narrow bending
Compared with unarmored KYJV, KYJV22 requires a larger bending radius; it cannot be used for wiring inside compact small control cabinets.
(4) Ordinary XLPE is non-flame-retardant
Basic KYJV22 without flame retardant modification will sustain combustion under open fire; flame-retardant or low-smoke halogen-free customization is mandatory for public high-rise buildings and fire control systems.
4. Common Model Classification
- KYJV22: Basic unshielded steel tape armored control cable, for ordinary underground direct burial and horizontal cable trenches.
- KYJVP22: Copper wire braided shield + steel tape armor, good at suppressing low-frequency magnetic interference near transformers and heavy motors.
- KYJVP2-22: Copper tape shield + steel tape armor, excellent anti-high-frequency interference for automation production lines with many inverters.
- ZR-KYJV22 / ZR-KYJVP22: Flame-retardant series, used for fire linkage control circuits of high-rise buildings and underground pipe galleries.
- WDZ-KYJV22 / WDZ-KYJVP22: Low-smoke halogen-free flame-retardant type, for subways, hospitals, underground comprehensive pipe corridors and large commercial complexes.
5. Applicable & Inapplicable Scenarios
Suitable Scenarios
- Horizontal direct burial under roads, factory yards and green belts
- Underground cable trenches, municipal comprehensive pipe galleries, damp tunnels
- Outdoor open cable tray horizontal laying in high-temperature or cold industrial zones
- Projects requiring anti-rodent, anti-extrusion and anti-impact protection
- Industrial automation control loops with mild to medium electromagnetic interference (shielded versions)
- Light chemical plants and water treatment workshops with weak soil corrosion
Unsuitable Scenarios
- High-rise vertical cable shafts, mine vertical shafts and long-span suspended overhead laying (choose KYJV32 instead)
- Inclined winding tunnels with continuous torsion force
- Ultra-narrow control cabinets requiring small bending radius and flexible wiring
- Low-budget indoor cabinet wiring without underground mechanical protection demand
- Environments with strong acid, heavy oil and severe soil corrosion (special anti-corrosion sheath cables are required)