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Cable Lugs -Cable Accessories

Cable Lugs -Cable Accessories

Cable lugs are conductive metal electrical fittings. They have two parts: a hollow barrel to hold stripped cable conductors, and a flat tongue with a hole for bolting onto busbars, circuit breakers, batteries or equipment terminals.

APPLICATION

Copper lugs are used at the ends of thick cables. After crimping, they are bolted to electrical equipment such as distribution cabinets, motors, batteries, photovoltaic systems, and charging piles. They increase the conductive contact area, reduce heat generation, and are widely used in power distribution, new energy, construction machinery, shipbuilding, and grounding and lightning protection projects.Their main function is to connect thick cables to electrical components, increasing the contact area, reducing resistance, preventing overheating and loosening at the connection point, and ensuring stable and safe conductivity.

CONSTRUCTION

Cable-Lugs-2-Holes_1Lug 70 Spec

Cable Lug Types:

• DT Type Lugs

• OT Type Lugs

• DTL Double-Hole Lugs

Material:
• Pure Copper

• Tinned Copper

• Copper-Aluminum Bimetallic

CHARACTERISTICS

Excellent Conductivity

Made with high-purity copper, resulting in low resistivity, minimal conductive loss, and low temperature rise even with high current, preventing overheating.

Strong and Stable Connection

The cable conductor is encased in the cylindrical body, providing a large contact area. Professional crimping ensures strong mechanical fastening, vibration resistance, and prevents loose connections and arcing.

Corrosion and Oxidation Resistance

Tin-plated versions isolate moisture and air, providing rust and oxidation resistance, suitable for complex environments such as outdoor, humid, marine, and photovoltaic applications; bare copper versions are suitable for dry indoor power distribution.

High Temperature Resistance and Excellent Heat Dissipation

Copper conducts heat quickly, rapidly dissipating working heat, reducing the risk of overheating and burnout, and ensuring high electrical safety.

Comprehensive Specifications and Versatility

Available in various models including open, closed, double-hole, and copper-aluminum transition types, compatible with copper and aluminum cables, suitable for various equipment such as distribution cabinets, motors, energy storage, vehicles, and grounding systems.

Simple and Efficient Installation

Crimping can be completed simply by using crimping pliers, eliminating the need for complex soldering processes. Installation is convenient and significantly improves cabling efficiency.

High Mechanical Strength

One-piece stamping process ensures uniform wall thickness, making it resistant to tensile stress and cracking. It is also resistant to deformation and detachment under long-term vibration.

STANDARD

IEC 61238

IEC 60228

IEC 60947-7-1

DIN 46235

DIN 46234

UL 486A / UL 486B

EN IEC 61238-1

Item   No. Cable  spec(mm²) Dimensions(mm)
D d L L1 W Ø T
DT10 10  9  5  68  28  16  9  4 
DT16 16  10  6  68  33  16  9  4 
DT25 25 11  7.4 70 34 18 8.5 4.0
DT35 35 12 8.7 80 38 20 10.5 4.0
DT50 50  14  10  90  43  23  11  5 
DT70 70  16  12  95  45  26  13  5 
DT95 95 18 13.7 105 49 28 12.5 5.0
DT120 120  20  15  112  53  30  15  6 
DT150 150  22  17  120  55  33  15  6 
DT185 185  24  19  126  57  37  17  7 
DT240 240  27  21  136  58  40  17  7 
DT300 300  30  23  160  67  50  17  7 
DT400 400  32  26  168  75  50  21  8 
DT500 500  35  29  190  75  60  21  10 
DT630 630  45  35  220  85  80  21  10 
DT800 800 50 38.0 260 85 80 21.0 10.0
Item No. Applicable Bolts Dimensions(mm)
D d L L1 S W
SC(JGA)-6 m6,m8 6.0  4.8  24  8.5  1.2  9.0 
SC(JGA)-10 m6,m8 6.6  5.3  27  9.0  1.2  10.0 
SC(JGA)-16 m6,m8,m10.5 8.0  6.2  31  11.0  1.9  12.0 
SC(JGA)-25 m8,m10.5 9.0  7.0  33  13.0  2.0  13.5 
SC(JGA)-35 m8,m10.5 10.5  8.5  38  14.0  2.0  15.5 
SC(JGA)-50 m8,m10.5,m12.5 12.5  10.1  45  17.0  2.4  18.5 
SC(JGA)-70 m8,m10.5,m12.5 14.5  12.0  50  18.0  2.6  21.5 
SC(JGA)-95 m10.5,m12.5 17.0  14.0  56  20.5  3.0  25.5 
SC(JGA)-120 m10.5,m12.5,m14.5 19.0  15.5  61  24.0  3.5  28.0 
SC(JGA)-150 m12.5,m14.5,m16.5 21.0  17.0  68  26.0  4.0  30.5 
SC(JGA)-185 m12.5,m14.5,m16.5 24.0  19.0  76  28.0  5.0  35.0 
SC(JGA)-240 m12.5,m14.5,m16.5 27.0  21.6  90  33.0  5.5  40.0 
SC(JGA)-300 m16.5 30.0  24.0  100  38.0  6.0  43.5 
SC(JGA)-400 m16.5,m18.5 32.0  26.0  110  41.0  6.0  52.5 
SC(JGA)-500 m20.5 38.0  30.0  123  42.0  8.0  55.0 
SC(JGA)-630 m20.5 45.0  36.0  135  53.5  8.6  65.0 
ltem No. E                     Dimensions(mm)
A C D G P B L
DTGD16 10.5  5.4  7.1  15.0  40.0  64.0  15.0  84.0 
DTGD25 10.5  6.8  8.8  18.0  40.0  64.0  15.0  87.0 
DTGD35 10.5  8.2  10.8  18.0  40.0  66.0  17.0  90.0 
DTGD50 13.0  9.5  12.4  22.5  40.0  66.0  27.5  102.0 
DTGD70 13.0  11.2  14.7  24.0  40.0  67.0  30.0  107.0 
DTGD95 13.0  13.5  17.4  26.0  40.0  67.0  33.0  111.0 
DTGD120 13.0  15.0  19.4  28.0  40.0  70.0  36.0  118.0 
DTGD150 13.0  16.5  21.2  31.0  40.0  72.0  44.0  130.0 
DTGD185 13.0  18.5  23.5  35.0  40.0  75.0  55.0  140.0 
DTGD240 13.0  21.0  26.5  38.0  40.0  78.0  55.0  150.0 
DTGD300 13.0  23.5  30.0  42.0  40.0  78.0  55.0  160.0 

get in touch

Huili Cable Co., Ltd. (formerly Luohe Huili Cable Co., Ltd. and Luohe Cable Factory) was founded in 1989 and was renamed Huili Cable Co., Ltd. on September 14, 2024. The company's registered capital is RMB 200 million.

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