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AAAC-All Aluminum Alloy Conductor
AAAC-All Aluminum Alloy Conductor

AAAC-All Aluminum Alloy Conductor

All Aluminum Alloy Conductor (AAAC) is a concentric-lay-stranded conductor made out of high strength aluminum magnesium-silicon alloy.

APPLICATION

 

AAAC is used as a bare overhead conductor for primary and secondary power distribution and transmission lines, on aerial circuits that require a larger mechanical resistance than AAC, and a better corrosion resistance than ACSR.

Construction

AAAC-All-Aluminum-Alloy-Conductor-13

All Aluminum Alloy Conductor (AAAC) is a concentric-lay-stranded conductor made out of high strength aluminum magnesium-silicon alloy. AAAC should have alternating lay between each layer and the outer layer shall be a right hand direction(Optional).

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CHARACTERISTICS

Characteristics of AAAC (All Aluminium Alloy Conductor)

AAAC is made of heat-treated high-strength 6201-T81 Al-Mg-Si aluminium alloy, stranded concentrically without steel core. Its main features are as follows:

1. Electrical Performance

  1. Higher ampacity and lower power loss

    With the same outer diameter, its current-carrying capacity is 15%–20% higher than ACSR. Without steel core, there is no eddy current or hysteresis loss, resulting in smaller AC resistance and better energy-saving effect.

  2. Higher permissible operating temperature

    Long-term operating temperature reaches 90℃, and short-time overload temperature can hit 120℃, with stronger overload capacity than AAC.

  3. Stable reactance & low electromagnetic interference

    Homogeneous alloy structure eliminates magnetic effect caused by steel-aluminum composite. Uniform line reactance makes it suitable for medium/high-voltage distribution lines and railway traction power lines.

2. Mechanical Properties

  1. Excellent specific strength

    Much lower density than steel while tensile strength comparable to ACSR of the same size. Lighter self-weight allows longer span length (2%–15% longer than ACSR), cutting the number of transmission towers and construction investment.

  2. Good anti-creep performance & low sag

    Heat-treated alloy resists plastic creep effectively. Sag barely changes under long-term tension and high temperature, avoiding ground discharge risks for long-span lines.

3. Corrosion Resistance

Fully aluminium alloy structure removes galvanic corrosion between steel and aluminium in ACSR. It performs well in coastal, industrial and humid corrosive environments, extending service life greatly.

4. Construction & Application Advantages

  1. Light overall weight reduces transportation, hoisting and installation costs.
  2. Simple structure without steel core, easy cutting, joint connection and maintenance.
  3. Wide application: overhead distribution lines, long-span transmission lines, coastal power grids, railway traction lines.

5. Disadvantages

Compared with ACSR of equal cross-section, AAAC has slightly lower total tensile strength, so it is not the first choice for ultra-long span lines under extreme heavy ice or wind load.

STANDARD

 

ASTM B 399
BS EN 50182
AS 1531
IEC 61089
GB/T 1179

Code Name Area Stranding and Wire Diameter Approx. Overall Diameter Unit Weight Rated
Strength
Max. DC Resistance at 20℃
AWG or MCM mm2 No./mm mm kg/km kN Ohm/km
AKRON 30.58 15.5 7/1.68 5.04  43  4.92  2.159
ALTON 48.69 24.7 7/2.12 6.36  68  7.83  1.356
AMES 77.47 39.2 7/2.67 8.01  108  12.4  0.8547
AZUSA 123.3 62.4 7/3.37 10.11  171  18.9  0.5365
ANAHEIM 155.4 78.6 7/3.78 11.34  216  23.8  0.4264
AMHERST 195.7 99.3 7/4.25 12.75  273  30.0  0.3373
ALLIANCE 246.9 125 7/4.77 14.31  343  37.8  0.2678
BUTTE 312.8 159 19/3.26 16.30  435  46.5  0.2112
CANTON 394.5 200 19/3.66 18.30  549  58.6  0.1676
CAIRO 465.4 236 19/3.98 19.90  649  69.2  0.1417
DARIEN 559.5 284 19/4.36 21.80  778  83.1  0.1181
ELGIN 652.4 331 19/4.71 23.55  908  97.0  0.1012
FLINT 740.8 375 37/3.59 25.13  1028 107 0.08944
GREELEY 927.2 470 37/4.02 28.14  1289 135 0.07133
— 1077.4 547 61/3.38 30.42  1502 156 0.06120 
— 1165.1 590 61/3.51 31.59  1620 167 0.05675
— 1259.6 638 61/3.65 32.85  1751 181 0.05248
— 1348.8 685 61/3.78 34.02  1878 194 0.04893
— 1439.2 729 61/3.90 35.10  1999 207 0.04597
Code Old
Code
Area Number of Wires Diameter Mass per
Unit length
Rated
Strength
Max. DC Resistance at 20℃
Wire Cond.
mm2 No. mm mm kg/km kN Ω/km
19-AL3 BOX 18.8 7 1.85  5.55  51.4  5.55 1.7480 
24-AL3 ACACIA 23.8 7 2.08  6.24  64.9  7.02 1.3828
30-AL3 ALMOND 30.1 7 2.34  7.02  82.2  8.88 1.0926
35-AL3 CEDAR 35.5 7 2.54  7.62  96.8  10.46 0.9273
42-AL3 DEODAR 42.2 7 2.77  8.31  115.2  12.44 0.7797
48-AL3 FIR 47.8 7 2.95  8.85  130.6  14.11 0.6875
60-AL3 HAZEL 59.9 7 3.30  9.90  163.4  17.66 0.5494
72-AL3 PINE 71.6 7 3.61  10.80  195.6  21.14 0.4591
84-AL3 HOLLY 84.1 7 3.91  11.70  229.5  24.79 0.3913
90-AL3 WILLOW 89.7 7 4.04  12.10  245.0  26.47 0.3665
119-AL3 OAK 118.9 7 4.65  14.00  324.5  35.07 0.2767
151-AL3 MULBERRY 150.9 19 3.18  15.90  414.3  44.52 0.2192
181-AL3 ASH 180.7 19 3.48  17.40  496.1  53.31 0.1830 
211-AL3 ELM 211.0  19 3.76  18.80  579.2  62.24 0.1568
239-AL3 POPLAR 239.4 37 2.87  20.10  659.4  70.61 0.1387
303-AL3 SYCAMORE 303.2 37 3.23  22.60  835.2  89.40  0.1095
362-AL3 UPAS 362.1 37 3.53  24.70  997.5  106.82 0.0917
479-AL3 YEW 479.0  37 4.06  28.40  1319.6  141.31 0.0693
498-AL3 TOTARA 498.1 37 4.14  29.00  1372.1  146.93 0.0666
587-AL3 RUBUS 586.9 61 3.50  31.50  1622.0  173.13 0.0567
659-AL3 SORBUS 659.4 61 3.71  33.40  1822.5  194.53 0.0505
821-AL3 ARAUCARIA 821.1 61 4.14  37.30  2269.4  242.24 0.0406
996-AL3 REDWOOD 996.2 61 4.56  41.00  2753.2  293.88 0.0334
Code
Number
Area Number of Wires Diameter Mass per Unit Length Rated Strength Max. DC Resistance at 20℃
Wire Cond.
mm2 No. mm mm kg/km kN Ω/km
16 15.9 7 1.70  5.1  43  4.44  2.0742
25 24.2 7 2.10  6.3  66  6.77  1.3593
35 34.4 7 2.50  7.5  94  9.60  0.9591
50 49.5 7 3.00  9.0  135  13.82  0.6660 
50 48.3 19 1.80  9.0  133  13.50  0.6849
70 65.8 19 2.10  10.5  181  18.38  0.5032
95 93.3 19 2.50  12.5  256  26.05  0.3551
120 117 19 2.80  14.0  322  32.68  0.2831
150 147.1 37 2.25  15.8  405  41.09  0.2256
185 181.6 37 2.50  17.5  500  50.73  0.1828
240 242.5 61 2.25  20.3  670  67.74  0.1371
300 299.4 61 2.50  22.5  827  83.63  0.1110 
400 400.1 61 2.89  26.0  1104  111.70  0.0831
500 499.8 61 3.23  29.1  1379  139.60  0.0665
625 626.2 91 2.96  32.6  1732  174.90  0.0531
800 802.1 91 3.35  36.9  2218  224.00  0.0415
1000 999.7 91 3.74  41.1  2767  279.20  0.0333
Code Name Stranding
and Wire
Diameter
Approx.
Overall Diameter
Cross-
sectional
Area
Approx. Weight Break
Load
Equiv.
Aluminium Area
Max. DC Resistance at 20℃
No./mm mm mm2 kg/km KN mm2 Ω/km
Diamond 7/2.50 7.50  34.36  94  9.64 29.3 0.9670 
Dolomite 7/2.75 8.25  41.58  113  11.6 35.4 0.7990 
Emerald 7/3.00 9.00  49.48  135  13.9 42.2 0.6710 
Garnet 7/3.75 11.30  77.28  211  21.7 65.8 0.4300 
Jade 7/4.50 13.50  111.3  304  31.2 94.8 0.2980 
Jasper 7/4.75 14.30  124.0  339  34.8 106 0.2680 
Opal 19/3.25 16.30  157.6  433  44.2 134 0.2120 
Patronite 19/3.50 17.50  182.8  503  51.3 155 0.1830 
Pearl 19/3.75 18.80  209.8  576  58.8 178 0.1590 
Ruby 37/3.00 21.00  261.6  721  73.5 221 0.1280 
Ruthenium 37/3.25 22.80  307.0  845  86.1 260 0.1090 
Rutile 19/4.75 23.80  336.7  924  94.4 285 0.0991
Sapphire 37/3.75 26.30  408.5  1120  115.0  345 0.0819
Spinel 61/3.25 29.30  506.1  1400  135.0  427 0.0662
Tantalum 61/3.50 31.50  586.9  1620  156.0  495 0.0572
Topaz 61/3.75 33.80  673.4  1860  179.0  568 0.0498
Code
Number
Area Number of Wires Diameter Linear
Mass
Rated
Strength
Max. DC Resistance at 20℃
Wire Cond.
mm2 No. mm mm kg/km kN Ω/km
16 18.4 7 1.83  5.49  50.4  5.43 1.7896
25 28.8 7 2.29  6.86  78.7  8.49 1.1453
40 46 7 2.89  8.68  125.9  13.58 0.7158
63 72.5 7 3.63  10.90  198.3  21.39 0.4545
100 115 19 2.78  13.90  316.3  33.95 0.2877
125 144 19 3.10  15.50  395.4  42.44 0.2302
160 184 19 3.51  17.60  506.1  54.32 0.1798
200 230 19 3.93  19.60  632.7  67.91 0.1439
250 288 19 4.39  22.00  790.8  84.88 0.1151
315 363 37 3.53  24.70  998.9  106.95 0.0916
400 460 37 3.98  27.90  1268.4  135.81 0.0721
450 518 37 4.22  29.60  1426.9  152.79 0.0641
500 575 37 4.45  31.20  1585.5  169.76 0.0577
560 645 61 3.67  33.00  1778.4  190.14 0.0516
630 725 61 3.89  35.00  2000.7  213.90  0.0458
710 817 61 4.13  37.20  2254.8  241.07 0.0407
800 921 61 4.38  39.50  2540.6  271.62 0.0361
900 1036 91 3.81  41.80  2861.1  305.58 0.0321
1000 1151 91 4.01  44.10  3179.0  339.53 0.0289
1120 1289 91 4.25  46.70  3560.5  380.27 0.0258
1250 1439 91 4.49  49.40  3973.7  424.41 0.0231

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Huili Cable Co., Ltd. (formerly Luohe Huili Cable Co., Ltd. and Luohe Cable Factory) was founded in 1989 and was renamed Huili Cable Co., Ltd. on September 14, 2024. The company's registered capital is RMB 200 million.

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